Predictive maintenance for industrial assets
The Helix Sensor Wrap continuously tracks changes in industrial asset material condition, helping maintenance teams detect degradation earlier, understand how it is evolving, and prioritize where to act.
The risk
Corrosion, erosion and cracking do not wait for an inspection window. An inspection gives you a number on the day it was taken, not the rate it is changing or which point is going first. So the next outage stays a possibility instead of a date.
Sim + realityWith Helix
The wrap reads wall thickness continuously. With months of history at every monitored point, we run it forward: where the wall is heading, how fast, and how confident the projection is.
Wall thickness · forecasted
ILLUSTRATIVE · MONITORED POINT P-07 · 6-MONTH PROJECTION
How
HELIX
Works
Step 1
One install, no shutdown, no access work to book again. The wrap goes on and stays on.
Proved in the field
3,200+
ft² of scanned area
2,000h
Hours of wrapped scan time · live
360M+
industrial data points collected
The business case
You already pay for not knowing: inspection campaigns, conservative operating limits, early replacements, and the failure that finds you first. Continuous data flips every one of those.
Throughput
Support operating decisions with continuous condition data rather than conservative assumptions.
Failure risk
Degradation seen as a trend, so repairs can be planned rather than forced.
Inspection cost
Reduce the frequency and scope of selected inspection activities, including recurring access work.
Replacement capex
Measured degradation rates justify safely running the asset longer.
Safety exposure
At-height and confined-space inspection hours come off the books.
The business case
We build it live on the call: what you would save on inspection campaigns, throughput and deferred replacements, and the risk you are carrying between inspections today.
In most models the inspection savings alone carry the case. Everything after that is upside.
